Monday, June 1, 2015

Experiment 3: Effects of different ingredients on the characteristics of emulsion formulation


TITLE

Effects of different ingredients on the characteristics of emulsion formulation

DATE
13rd MAY 2015


OBJECTIVE

1) To determine the effects of surfactant’s HLB value on the emulsion stability
2) To determine the different physical effects and stability of the emulsion formulation by using different emulsifying agent.


INTRODUCTION

          Emulsion is a two-phase-system which is thermodynamically unstable. It contains at least two immiscible liquids in which one of them (internal/dispersed phase) is dispersed homogenously in the other liquid (external/continuous phase). Emulsion can be classified into two: oil-in-water emulsion (o/w) and water-in-oil emulsion (w/o). The emulsion can be stabilized by adding the emulsifying agent. The emulsifying agent can be divided into 4 types: hydrophilic colloid, finely divided solid particle, and surface-active-agent or surfactant.

          The HLB (hydrophilic-lipophilic balance) method is used to determine the quantity and the type of surfactant required to prepare a stable emulsion. Each surfactant is given a number in HLB scale, ranged from 1 (lipophilic) to 20 (hydrophilic). Normally, combination of two emulsifying agents is used to yield a more stable emulsion preparation. The HLB value for the emulsifying agent combination can be determined by using the formula:



     HLB value

  = (quantity of surfactant 1)(HLB of surfactant 1) + (quantity of surfactant 2)(HLB   surfactant 2)
             quantity of surfactant 1+ quantity of surfactant 2

MATERIAL AND APPARATUS

Apparatus:                                                                 Ingredients:
 8 test tubes                                                                 palm oil
 50 ml measuring cylinder                                          arachis oil
2 sets of pipette pasture and droppers                        olive oil
Vortex mixing device                                                 mineral oil
Weighing boat                                                           distilled water
Mortar and pestle                                                       Span 20
Light microscope                                                       Tween 80                                        
Microscope slides                                                      Sudan III solution (0.5%)
1 set of pipette (5 ml) and pipette-bulb                     ISOTON solution III
50 

PROCEDURES

1.      Each of the test tubes was labeled and marked a straight line 1cm from the base.


2.      4ml of the oil (table I) and 4ml of distilled water were mixed in each test tube.


                                                         Table I
Group
Oil
1,5,9
Palm oil
2,6,10
Arachis oil
3,7,11
Olive oil
4,8,12
Mineral oil


3.      Span 20 and tween 80 are added to each of the oil and water mixture (refer table II). The test tubes were closed and mixed by using Vortex mixing device for 45 second. The time needed for the separated phase to reach the 1cm line was recorded. The HLB value for each sample was determined.

Tween 80 and Span 20




















8 tubes with mixing of oil, distilled water, Tween 80 and Span 20
















Vortex Mixing Device




















For mineral oil:

Tube No
1
2
3
4
5
6
7
8
Span 20 (drops)
15
12
12
6
6
3
0
0
Tween 80( drops )
3
6
9
9
15
18
15
0

4.      A few drops of Sudan III solution were added to a little (1g) of emulsion in the weighing boat and was flattened. The colour dispersity  of the sample was recorded and compared with other sample. A little sample was flattened on the microscope slide and observed under the light microscope. The appearance and globule size formed for each sample were drawed, explained and compared with others.

Sudan III solution

5.      By using the wet gum method, a mineral oil emulsion was prepared using the following formula:

          
 Mineral oil  
(refer table III)
 Acacia
6.25g
 Syrup
5ml
 Vanilin
2g
 Alcohol
3ml
 Distilled water,qs
50ml



            Table III
Emulsion
Group
Mineral Oil (ml)
I
1, 5
20
II
2,6
25
III
3,7
30


  


          6.   40g of emulsion formed is put into a 50ml beaker and homogenization is done for 2 minutes                 using a homogenizer.


7.   Some (2g) of emulsion formed is taken (before and after homogenization) and put into a weighing boat and labelled. A few drops of Sudan III solution is added and mixed. The texture, consistency, the degree of oily appearance and the spreading of colour in the sample is stated and compared under the light microscope.

8.      The viscosity of the emulsion formed after homogenization (15g in 50ml beaker) is determined using the viscometer that is calibrated with “Spindle” type LV-4. The sample is then exposed to 45°C (water bath) for 30 minutes and then to 4°C (refrigerator) for another 30 minutes. After the exposure to the temperature cycle is finished and the emulsion had reached room temperature (10-15 minutes), the viscosity of the emulsion is determined.


9.      5g of emulsion homogenised is put into a centrifugation tube and centrifuged (4500 rpm, 10 minutes, 25°C). The height of the separation formed is measured and the ratio of the height separation is determined.


DISCUSSION


1.What are the HLB values to form a stable emulsion? Discuss.




Tube no.
1
2
3
4
5
6
7
8
Span 20 (drops)
15
12
12
6
6
3
0
0
Tween 80 (drops)
3
6
9
9
15
18
15
0
HLB value
9.67
10.73
11.34
12.44
13.17
14.09
15.00
0.00
Average phase separation time (min)
(Palm oil)


16.28


40.55


67


25.7


38.58


39.69


22.1


4.68
Stability
(Palm oil)
+++
++++++
++++++++
++++
+++++++
+++++
++
+
Average phase separation time (min)
(Arachis oil)

Did not separate

Did not seperate

Did not seperate

49.5

53

56.5

32.0

22.5
Stability
(Arachis oil)
++++++++
+++
++++++
+++++++
++++
++
+++++
+
Average phase separation time (min)
(Olive oil)


25.58


28.24


32.31


21.12


22.19


25.03


12


9.4
Stability
(Olive oil)
+++++
++++++++
++
++++++
+++++++
++++
+++
+
Average phase separation time (min)
(Mineral oil)

69

65

60

59

 27.5

 14.5

7.85

0.84
Stability (Mineral oil)
++++++
++++++
++++++
+++
+++++
++++
++
+













HLB value for Span 20    = 8.6
HLB value for Tween 80 = 15.0



In this experiment, the emulsifying agents that added to form an emulsion are Tween 80 and Span 20. Span 20 and tween 80 has a HLB value of 8.6 and 15 respectively. The lower the HLB value, the more oil soluble it is. Hence, we can say that span 20 is more lipophilic while tween 80 is more hydrophilic. HLB of an emulsifier can affect type of emulsion that been produced whether it is oil-in-water emulsion or water-in-oil emulsion. Combination of different amount and different types of emulsifying agents is able to produce a more stable emulsion.

            In this experiment, palm oil, arachis oil, olive oil and mineral oil are used to produce an emulsion. Different oil requires different optimum HLB value of emulsifying agents to produce a stable emulsion. The longer the phase separation time, the more stable an emulsion is. From this experiment, optimum HLB value for palm oil, arachis oil and olive oil emulsion is 11.34, 9.67 and 10.73 respectively. Meanwhile, mineral oil emulsion has 3 optimum HLB values which are 9.67, 10.73 and 11.34. Hence, it can be said that the emulsion is  slightly lipophilic. So, this emulsion is water in oil emulsion. In these four type oil emulsion, tube 8 has shortest separation time. This mean the emulsion produced is the least stable. HLB value for tube 8 is 0.00. There is no emulsifying agent being used.

Emulsifying agent is added into an emulsion to stabilise the emulsion through the formation of micelles. Micelles will try to keep the hydrophobic drug particles or lipid globules in the core with tail pointing inward center while the head will remain in aqueous phase. It will reduce the surface tension of the interface between the oily and aqueous phase. As a result, It can prolong the time of phase separation and phase separation occurs slowly. From tube 8, we can clearly see that phase separation occur rapidly due to lack of emulsifying agent. Emulsion with only one emulsifying agent such as test tube 7 is unstable if compare with other tubes which has 2 emulsifying agent. Generally, usage of two emulsifying agents will form a very more stable emulsion. Mixtures of emulsifying agents are able to form a stable complex condensed film at the oil/water interface.  This high viscosity film is sufficiently flexible to permit distortion of the droplets, resisted rupture, and gave a lower interfacial tension.

However, there are some errors made during the experiment which leads to the inaccuracy of some results. For example parallax error when measuring water, oil and srfactant, errors when observing the phase separation in the test tube and time taken for separation to occur.



2. Compare the physical appearance of the mineral oil emulsions produced and give comments.  What is Sudan III test? Compare the colour dispersion in emulsions produced and give comments.

For mineral oil:

       

Before homogenation
After homogenation
Texture
Smooth, cloudy, non-homogenous
More smooth, milky, homogenous
Consistency
Bad(less viscous)
Better(more viscous)
Physical oily degree
More oily
Less oily
Globule size
big
Small
Color dispersion
less uniform(less red spot)
uniform(more red spot)

Sudan stain test is a useful screening test for steatorrhea. Feces mixed with Sudan III or Sudan IV stain are examined microscopically for detection of undigested (direct test) or digested (indirect test) fats that appear as red-stained globules.

            Sudan solution is used to show the shape and physical characteristic of oily emulsion. It can show the emulsion whether is oily-in-water emulsion or water-in-oil emulsion by comparing the amount of the globules in red color and the colorless globules. Sudan solution is red in color, and is dissolved in the oily phase in the emulsion. This causes the oily globules red in color.

            A w/o preparation will have a greasy texture and often exhibits a higher apparent viscosity than o/w emulsions. After homogenization, the w/o emulsion is converted to o/w emulsion. The oily phase will be broken down into small globules. The texture of the mineral oil occurs in a smoother and homogenous state. The color dispersion is more uniform. This shows that the globule is dispersed equally. Besides, the globule size is significantly smaller than that before homogenization. The homogenization process makes the oily globules disperse evenly and becomes more stable in the aqueous phase.


3. Plot and explain:
 (1) Graphs of emulsion viscosity before and after temperature cycle against various
      amounts of mineral oil added.

GROUP 8 mineral oil = 30 ml


Reading
                        Viscosity (cP)

Mean ± SD
1
2
3
Before temperature cycle
240
100
180
243.571± 57.35
After temperature cycle
320
240
340
352.915± 43.20
Difference (%)
30.983%


.

Mineral oil (ml)
Viscosity average (cP)
x ± SD
 Difference in viscosity (%)
Before
After
20
294.62± 241.19
36 ± 0
87.78%
25
453.95 ± 44.72
86.67 ± 1.25
80.91%
30
364.9 ± 121.33
324.2 ± 28.71
11.15%





             From the graph, viscosity of different amount of Mineral oil present in the emulsion has not much difference between the before and after temperature cycle, the most significant difference are the viscosity of 30ml mineral-oil-containing emulsion after the temperature cycle. Emulsion with 20 ml of Turpentine oil has the lowest viscosity compared to the emulsion with other volume of turpentine oil.

            After undergoing temperature cycle, the viscosity of all the emulsion increased. Emulsion with 30 ml of mineral oil exerts the greatest increase in the viscosity. By theory, an o/w emulsion stabilized by non-ionic emulgents will, on heating, invert to form a w/o product. This is because as the temperature increases, the HLB value of a non-ionic surfactant will decrease as it becomes more hydrophobic. At the temperature at which the emulgent has equal hydrophilic and hydrophobic tendencies (the phase inversion temperature), the emulsion will invert. The higher viscosity of the emulsion after temperature cycle shows that the emulsion formed becoming w/o emulsions. w/o emulsions generally has the higher viscosity compared to o/w emulsions. Phase inversion has occurred.



         According to theory, supposed the viscosity difference before and after temperature cycle is increased as the amount of oil present in the emulsion is increased. As the concentration of dispersed phase increases, so does the apparent viscosity of the product. This means that as the amount of oil globules increase in continuous phase, the viscosity of the emulsion will increase. Therefore the graph obtained supposed to have an increasing curve. But as what this graph obtained, the result is bias from what that is expected. Experimental error might have occur such as during the preparation of emulsion, the amount of materials used was not in the exact proportion, eg: excipients and active ingredients. Another error is of the viscometer, continue using the machine without washing everytime finish measuring viscosity will lead to the inaccuracy of the data.



4. Plot graph of separated phase ratio formed from the centrifugation process versus the different amount of Mineral Oil. Explain.

Mineral oil (ml)
Separation phase ratio (x ± SD)
20
0.639 ± 0.020
25
0.714 ± 0.066
30
0.446 ± 0.218


Graph of separated phase ratio formed from the centrifugation process versus the different amount of Mineral oil.


        Based on the theory, the separation phase ratio should be increasing with the increasing of the mineral oil contained in the formulation. From the data obtained, the formulation with 20 ml and 25ml mineral oil has the increasing value of separation phase ratio, the formulation with highest value of separation phase ratio will produce the most unstable emulsion. Thus to prepare an emulsion with maximal stability and homogenous condition, the separation phase ratio shall as minimal as possible.

            The graph supposed to be curve increasing from 20 ml oil to the highest with 30 ml oil usage. However, the separation phase ratio for 30ml is the lowest in this experiment. Thus we can conclude that error has occurred in this part of experiment.

            The error occurred may be due to some careless mistake  made when the experiment was conducted. This maybe due to the homogenous process was not done properly. Other than that, the emulsion volume of each test tube is maybe not equal when undergo the centrifugation process. So it may affect the centrifugation process and lead to the inaccuracy of the result. In addition, the quality of acacia is different for each group, so it may cause the emulsion produced not equally.


5. What is the function of each ingredient used in the emulsion preparation? How can the different amount of ingredients influence the physical characteristics and the stability of the emulsion?

Ingredient
Function
Mineral oil
The oily phase in the o/w emulsion.
Acacia
Emulsifying agent which reduces the interfacial tension and maintain the separation of the droplets in the dispersed phase.
Syrup
Increase the viscosity of the emulsion and acts as sweetening agent.
Vanillin
As flavoring agent.
Alcohol
As antimicrobial agent.
Distilled water
As the aqueous phase in the o/w emulsion.

           Amount of the mineral oil (oily phase) and the distilled water (aqueous phase) used is important to determine the type of emulsion formed, whether o/w or w/o emulsion. The volume of the dispersed phase should not be more than the volume of the continuous phase. Or else, phase inversion will occur.

           Acacia which acts as the emulsifying agent should be used in appropriate amount according to the HLB value. If the amount used is less than which is required, the emulsion formed is not uniform due to the large interfacial tension between the dispersed phase and the continuous phase. Then the separation of phase will occur.

           Syrup will affect the viscosity of the emulsion formed as it is a viscous liquid. Suitable amount of syrup should be used to give suitable viscosity to the emulsion formed. Viscosity of the emulsion will affect the physical stability and the rheological characteristic of the emulsion.

           Alcohol which acts as the antimicrobial agent should not be used in large amount to reduce toxicity.



CONCLUSION

    The effect of HLB of surfactant on emulsion stability was determined and physical effects. Appropriate amount emulsifying agent should be added to an emulsion to achieve HLB value required by the oily phase in order to produce stabile emulsion. The stability of the emulsion formulation due to usage of different emulsifier agents was identified.



References
1. Aulton, M.E. Collet, D.M. Pharmaceutical Practice. Edinburgh: Churchill Livingstone.
2. Salager, J.L, Emulsion Properties and Related Know-how to Attain Them,
Pharmaceutical Emulsions and Suspensions, 2000, Marcel Dekker Inc.
3. Kalur, G. C, Frounfelker, B. D, Cipriano, B. H, Norman, A.L, Raghavan, S. R, 
    Viscosity Increase with Temperature in Cationic Surfactant Solutions Due to the
    Growth of Wormlike Micelles, 2005, American Chemical Society. 
4. http://media.wiley.com/product_data/excerpt/3X/04701709/047017093X.pdf
5. Pharmaceutics, The Science of Dosage Form Design, Michael Aulton, 3rd Edition  


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